How to adjust linkage on massimo utv. The most common Hisun UTV problems are overheating, failure to start, suspension issues, gear shift problems, electrical issues, and fuel injector problems. Bumping the throttle causes the idle to decrease and allows grind free shifting. Adjusting To adjust (set up) the mechanical parking brake, use the following procedure Note: The adjusting on the caliper is for the wear out of the pads. The 585cc 42HP Engine kicks up dirt, while 39lb/ft of Torque and up to 1500lb towing capacity gets you (and your friends) to the finish line. 0 16. Engine Parts Going Bad. Mar 11, 2023 · How to video. The Polaris Ranger 500 is $9,499, the 570 is $10,199, and the full-size 570 is Carburetor Adjust SU 0278 . The tilt steering wheel is Driver seat Passenger seat 1. Also for: 72''. Seat Belt Safety Feature. 118. 6 Silencer SU 02 94 . Many of these same issues affect the Challenger 750 model. I contacted the 48 Products. Can-am’s Defender HD8 starts at $12,199. Overheating. com/Sales/3433/ATV-Tie-Rod-End-Replacement?utm_source=youtube&utm_medium=atvtierodendre SHIFT CABLE ADJUSTMENT. On the Flywheel make sure that you are using the correct timing mark and have it on the case timing mark then make sure that you have the camshaft aligned correctly. Posted December 27, 2022. All Warriors also have the option of a heater for winter riding. Put the jumper lead on the sensor, and make sure the fan is running. Clutch Issues. Dear Valued MASSIMO Customer, Congratulations and thank you for choosing to become a part of our MASSIMO family with the purchase of your new MASSIMO UTV. Massimo also has the more utility-styled T-Boss 500 for $7,999 and the T-Boss 410X for $6,799. I do not want to force it to free it up and risk breaking something. Dec 26, 2019 · Massimo enters the air-conditioned UTV wars with the Warrior 1000 MXU HVAC, and there is also an even newer MXU-6 1000 Crew HVAC! Seat three or six comfortably and get to the job site or hunting camp in a hurry. Nov 2, 2023 · Massimo UTV Top Speed. #5 · Jan 9, 2014. The dealer unhooked the cable and shifted the gear shift arm #6 by hand without an issue. Set your engine on top dead center and make sure the timing marks line up. If the wheels are not locked, it must be adjusted. 14 posts · Joined 2010. Massimo T-BOSS 550 Pdf User Manuals. Mar 27, 2012 · 45K views 12 years ago MSU-400 400CC UTV more MSU-400 400CC UTV Apr 22, 2020 · The 2020 Massimo MSU 850-5 gives you 850cc-class power and seating for four for under $10,000! This recreation utility machine has a 52 mph top speed. On average, the top speed of a Massimo UTV ranges from 35 to 60 miles per hour (mph). Universal Massimo UTV Snow Blower comes equipped with a 420cc Engine giving you the power needed for tough winter weather and heavy snowfall. Followers 8. Nov 4, 2021 · Dobin. He is still trying to figure out the adjustment fix Mar 18, 2019 · How to adjust the shifter, with the shift cable on your RZR 800 MADE EASY. 7 Muffler only SU 02 88 . Im having a harder time finding timing info than i thought. However, beyond the flashy features lie a host of Bennche UTV issues that you should be aware of. The forward ones can be accessed from under the seat. Page 51 OWNER’S/OPERATOR’S MANUAL 18. Fuel tank cap Seats To remove a seat, pull its seat lock latch upward, lift the front of the seat, and then slide the seat forward and To install a seat, insert the fittings on the rear of the seat into the holders and push down on the seat at the front. Page 14: Inspection Of Spark Plug Massimo UTV SxS Forum. Even when loaded down with cargo or a trailer, it should still reach at least 45 MPH. Engine Sputtering and Stalling. Boasting a sleek design, an automatic V-belt transmission, rugged body styling, and selectable 2WD/4WD modes, the Massimo 500 is the go-to vehicle for many casual riders and hunters. intake height can plow through the deepest snow. Since day one the Massimo transmission grinds when switching gears. Check spark plugs – Worn or fouled spark plugs can lead to weak ignition, slow acceleration, and lack of power. com View and Download Massimo T-BOSS 550 owner's/operator's manual online. A month haven’t done - Answered by a verified Auto Mechanic View and Download Massimo 60'' operator's manual online. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. Aug 2, 2021 · Massimo do not stock parts for this model, they sold me it last year new , now inform me they carry no parts! Crazy bad customer service. 1 Muffler and Exhaust Pipe SU 02 92 . Please call 877-881-6376 for an estimated restock date. The trucks would start first but with a 5 minute gap between classes the dust was not too bad at the start. 3 If necessary, adjust the brake lights switch as follows. Mar 6, 2020 · Cub Cadet’s Challenger MX 750 is $12,699. Can anyone give me a no bs way to where and how i need to align the crank and cams to time this thing? Im still trying to learn how to properly time motors so any dumming down would be Jun 9, 2023 · 2. I have bought 4 ATVs from them. Transmission problems in Massimo UTVs make shifting hard as the gear system Aug 7, 2022 · Hisun Axis 500 Parking Brake Adjustment Welcome to Massimo Motor. Herein is a detailed description of each problem and possible fixes. Issues with warranty. It is perceived as one of the better values on the UTV market among consumers who desire a vehicle that offers both the ability to perform work tasks and a moderate recreational capacity, but also the inclusion of many accessories otherwise considered add-ons with Nov 6, 2023 · The problem usually flares up after 100 or so hours of riding and signals an issue with your shift linkage, which causes problems in Massimo UTVs as well. 8 Header Pipe SU 02 86 . wide clearing width and 21 in. 76. 2. Page 99 T-Boss410 OWNER’S/OPERATOR’S MANUAL 18. Jun 21, 2017 · If you had unintentionally unhooked the linkage and still tried to move the shift lever in the cab, then the cable could be the issue. This item is currently out of stock. Oct 25, 2023 · The UTV’s made up the second group of racers along with the class 7 race trucks. The cockpit is easy to enter, comfortable and nicely outfitted. 0 Exhaust System Exhaust Gasket SU 02 82 . Controlling the 3500 lbs winch, turning on the head lights or switching the Warrior 700 into 4WD is a piece of cake. Jul 18, 2022 · First you need to remove the fan cover on the passenger side. Rough Idling. A 34 in. The punchy 25 HP engine has no problem propelling the Buck 450 to speeds touching 50 MPH under optimal conditions. I would check the shift linkage. I have lowered the idle on my mule to allow shifting but the problem is that the engine doesn't like to idle that slow and usually stalls. Check the temperature sensor on the radiator if the fan isn’t turning on. Adjust it make it a little longer, if it is not long enough it won't shift to low. The Ranger 1000 is $12,999. Dominator utility vehicle pdf manual download. Feb 6, 2021 · Chikia Fuel Injector Compatible with Hisun 500 450 550 UTV ATV Massimo MSU 500,Coleman outfitter 500 UT500,Axis 500,Cub cadet Challenger 550,Bennche,Sector 550 Vector 500 (2 Hole) 4. Anyhow I got Boss order in but it's back ordered. Massimo snow blower provides proven power and performance to make your job easier in tough winter conditions. T-BOSS 760. May 25, 2004 · 19 posts · Joined 2003. As they said earlier check that the front engine mount isn't loose as this makes the linkane go out of postion as the engine drops down. Enjoy this video and put a comment if it helps you. Fault Code of Electronic Injection System. Pull the plugs and examine their condition. Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. 157. Issues with airflow. On the side with the shortest cable (left in above picture) tighten the top nut down finger tight, then with a wrench turn the nut until it is . View online or download Massimo T-BOSS 550 Owner's/Operator's Manual. Massimo MSU500 won't shift to low. May 23, 2022 · As TapBoss said, most likely the shift cable needs adjusting. This mechanical failure was damaging t Oct 8, 2023 · Clean it by tapping out dirt or replace if excessively dirty. Adjust the linkage slightly to push toward REV position. Jan 15, 2023 · And while the Challenger 550 does offer plenty of strengths, it is also known to suffer from six common problems, including: Faulty Clutch System. The five most common Coleman UTV 400 problems reported among owners across various social media groups, rider forums, and reviews are the following: Grinding or Sticking Gears. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. I have a massimo 400 which I h am completely satisfied with however I would like to know how to adjust the linkage on transmission so that indicator lights on dash show it being in correct gear, Any help will greatly appreciated. T-BOSS 410 2020 - AUXILIARY BRAKE Explore. Page 2 Owner Manual INTRODUCTION Congratulations on your purchase of the Massimo Alligator 700 or MSU 700. The instruments are a combination of View and Download Linhai T-Boss 550 service manual online. Please subscribe to get the latest news, offers, & events sent directly to your inbox. Jan 20, 2022 · If you seriously think a HISUN engine in a Massimo is exactly the same quality as a HONDA engine. This would be the same on a Massimo Buck 250, Massimo Buck 250X, Bennche T Boss 250, Linhai LH200 Cro Check out all of our Snow Equipment at https://www. Massimo’s power steering kit for the 550 is $650. How to adjust the shift linkage on the Hisun 500 (Rural King) and the Axis 500 (Lowes) to fix grinding and binding See full list on offroadhandbook. ) Short side in forward gear. Specifications. I see allot of people have asked on how to do it and get simple answers in return. com/ACCESSORIES/SNOWEQUIPMENT #massimomotor #snow #snowblower Massimo’s website has it listed for $10,799. Anyone? Quote. 159. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. 6 Exhaust Gasket (HS700) SU 02 84 . If new it was not adjusted right from the getgo. 1 Silencer clean SU 02 96 . View File TBoss 550 Service Manual Service manual for TBoss 550 Submitter TapBoss Submitted 06/29/2021 Category Massimo. UTV. Issues with transmission. 2014 ranger xp sunset red EPS, camoplast tracks, lock and ride cab with wiper/washer, chevy rearview mirror, polaris sound system and cab heater, 100gal fire unit Sep 16, 2019 · The 550’s compact 57-inch width and light 1157-pound dry weight make it easy to maneuver on tight, twisty trails. Common problems include transmission grinding, overheating, trouble idling, engine starting difficulties, and brake issues. Subscribed. From there there are 4x 10mm bolts holding the cover. Middleweight Class Champ and fan-favorite, the Massimo T-BOSS 760 has the right combination of power, size, agility and flexibility to satisfy off-road enthusiasts and trail explorers. 7 4 0 obj /BitsPerComponent 8 /ColorSpace /DeviceRGB /Filter /DCTDecode /Height 3295 /Length 1255155 /Subtype /Image /Type /XObject /Width 2545 >> stream Sep 19, 2023 · Here are the top speed and 0-60 acceleration estimates: Top Speed: 45-50 MPH. Some of these problems are a natural outcome of your UTV’s wear, while others may occur due to poor maintenance. The maximum free play is equal to one click of the parking brake lever. T-BOSS 410 2020 ; T-BOSS 410 Before 2020 ; T Jan 28, 2023 · It turned out to be a linkage issue. What your are doing by shifting into REV is nudging the contact enough to make. Jan 4, 2014 · craz. I adjusted my 500 by lifting the center console and adjusting the linkage with the turnbuckle. The most common Bennche UTV problems are gear shifting issues, overheating, problematic starts, abrupt stopping, suspension issues, and smoke emission. Mar 30, 2024 · The Massimo MSU 500 is a rec/utility vehicle introduced to the market in 2012 by Hisun and Massimo Motors. contact. Cable, Shifter. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. The most common Massimo UTV problems with the Engine problems, Issues With Brakes, Leaking Problems, acceleration and wiring Issues, etc. Cleaning and Storage. This is for all of you Massimo UTV, SxS (Side by Side) owners. Aug 7, 2023 · Woodz Walker. Nov 10, 2022 · To adjust your shift linkage, you’ll need to remove both the seats and the center console to expose the turnbuckle shift linkage that’s responsible for changing your gears. 114. Oct 12, 2023 · IF you shut down the engine in a forward gear THEN shift to neutral to restart, the neutral switch movable contact is not making traveling enough for contact. Buck is parked up untill I can either find a cable that will fit from another make, or have one made or wait until part is available a Boss. The top speed of a Massimo UTV varies depending on the model and engine size. Emissions Control - System Warranty. We have financing available for it for as low as $2 Mar 8, 2022 · Replace The Tie Rod Ends On Your ATV | https://www. Problems with the clutch. Have remote starter or helper crank over engine while you give it the finger over spark plug hole compression test. CONTROL AND PARTS FUNCTIONS SEATS 1. By Todde67. Apr 24, 2021 · About This File. Place the shift lever in forward. Oct 3, 2023 · Key Takeaways. We have designed this vehicle with you, the customer, in mind, providing you with great power, stability, and functionality with your UTV. T-BOSS 410 2020 - Body, Side Nets Explore. Nov 26, 2022 · Coleman UTV 400 Problems. This problem is more common in Massimo 400 and 500 UTV. Then fasten the adjusting screw by valve adjuster,tighten the lock nut and check the valve lash . It is equipped with a convenient electric Jul 5, 2022 · We purchased a Massimo Buck 450 from Tractor Supply. Apr 12, 2023 · To fix the failed cooling system Issues with Massimo UTV follow; Make sure the radiator fan is working. 0 T-Boss410 7. should blow off finger with a POP. 168. seat To remove a seat, lift the front of the seat, and then slide the seat up and forward. If necessary, adjust the free play as follows. In this guide, I’ll dive into the heart of the matter, unveiling solutions to the ten most common Hisun UTV problems that riders often encounter. Fortunately, you can fix this on your own fairly easily. The cable has a seal/boot on the end near the bell crank and Feb 4, 2021 · Pull spark plug and use a propane or MAPP torch to dry out the insulator tip. 3：1 Displacement 7. This is the latest (MY 2020+) HS400 service manual--, it is dated December 2019, I got it from Hisun and edited it to correct spelling, add bookmarks, and flag obviously bad information (they had the transmission and shift mechanism section completely fouled up, showing the 2-speed (L-H-N-R) tranny from the HS500+ models. Fully understanding this manual and following all of the instructions herein will provide the Feb 1, 2023 · Problems with the spark plugs. Feb 19, 2022 · 2. The MT05 ECU controls either 1 or 2 cylinder engines commonly found on Massimo, Bennche, and Cazador. Reinstall properly gapped plugs. HOW DOES COST COMPARE? The new Warrior 1000 MXU HVAC is $22,985, while the newer MXU-6 is $26,995. Replacement of a CVT Drive belt on a UTV. Massimo MSU 700 Pdf User Manuals. 810 subscribers. T-BOSS 410 2020 - AIR CLEANER (FOR US) Explore. Page 136 Model UTV800 2V91 Engine model Two-cylinder, overhead cam (SOHC), water Type cooling, Cylinder diameter 91 mm Piston stroke 61. You also get a surprising amount of creature comfort that is true value-added. Replace any with worn electrodes, excessive build-up, or damage. It is much more similar to an OBDI system. Sep 20, 2011 · Well I was kind of amazed theirs really no graphical how too on adjusting your linkage or how too in general. May 24, 2020 · Fix for low idle on Hisun Massimo 500 by adjusting throttle stop screw. I downloaded the service manual on this site as to educate myself on the linkage. My story is I needed my linkage adjusted after a ride on sept 17 2011 at royal blue. 1. watch the NEUTRAL LED. Reconnect to the spark plug cable and lay it on the frame away from engine. Please read the handbook through and fully understand it; otherwise, any How to adjust the shifter linkage on the 400 it’s not going into forward good. May 8, 2023 · A: If you are experiencing shifting problems with your Massimo UTV, you may need to check the transmission fluid levels, adjust the shift linkage, or inspect the shift cable for damage. 0-30 MPH: 4 seconds. Jun 29, 2021 · By AndySwish33. Sep 23, 2019 · The 60 in. Proper knowledge and preventative care can resolve most Bennche UTV issues. 14. #2. Hisun’s Sector 750 EPS is $11,499. Page 2 Foreword Brief introduction to the service and maintenance handbook for 550/750 Challenger UV This manual gives methods to check, maintain and repair the Cub Cadet 550 & 750 utility vehicles (UV’s), and supplies some relevant techniques and performance data. HOW DOES COST COMPARE? The T-Boss 550F is $8,495, while the 550L is $8,999 and the 550X Golf is $9,495. It also shifted even better after I did the first oil change. I'm sending you a schematic of the linkage for the bench seat model 2021 Sector 750. Mar 1, 2018 · Welcome to the Massimo Motor "HOW-TO" SERIES!This series was created to help you better understand your Massimo UTV by demonstrating, step-by-step, how to a Mar 27, 2023 · In this article, I’ll walk you through some of the most common Bennche UTV problems and provide a step-by-step instructions on how to fix them. 1 Carburetor clean and adjust SU 0280 1. Add To Cart. MAINTENANCE Adjusting To adjust (set up) the mechanical parking brake, use the following procedure Note: The adjusting on the caliper is for the wear out of the pads. Advertisement. Bob. With the engine off, loosen the adjustor on the lever. 60'' offroad vehicle pdf manual download. Quote. Posted February 20, 2022. m/5000 RPM Idle speed 1250rpm View and Download ODES Dominator owner's manual online. View online or download Massimo MSU 700 Owner's Manual. Our test machine didn’t have power steering, so we could feel some extra steering effort in 4WD, and the steering is heavy with the front differential locked. Nov 16, 2018 · MASSIMO T-BOSS 550 TEST: For this price, you would expect a fairly basic machine, but what you get with the T-Boss 550 is a capable machine that feels like a quality unit. 3. Figure 2-3 Loose the lock nut,rotate the adjusting screw until it appears that the feeler gauge be pulled . 0-40 MPH: 7 seconds. Solutions involve adjusting shift linkage, cleaning throttle body, testing battery voltage, replacing old fuel, and regularly Jan 4, 2021 · Here is a copy of the factory Massimo buck 400 service manual Jan 28, 2023 · Hey guys im in the process of rebuilding my massimo 500, and like a dummy I did not mark the cam. 73707. 50. massimomotor. 6K views 9 months ago. Start new topic. T-BOSS 550 utility vehicle pdf manual download. The 34 in. 150cc UNITS. Rattling and Squeaking When Driving. Posted June 10, 2023. T-BOSS 410 2020 - CAMSHAFT CHAIN Explore. 161. Afterword install the cylinder valve cover , vision hole cover,the fuel tank and cushion. Shifting Trouble. By Travis. Next remove the spark plug from the drivers side. The smaller models, such as the Massimo T-Boss 410, have a top speed of around 35 mph, while the larger models, like the Massimo T-Boss 750, can reach up to 60 Aug 17, 2023 · Many ATVs and UTVs have similar parking brake system configurations with a common replacement procedure. To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. T-Boss 550 utility vehicle pdf manual download. Oct 14, 2023 · A comprehensive review of the Massimo T-BOSS 550 utility task vehicle looking at its top speed, key specs, pros and cons, and 2023 price. Mar 19, 2021 · I got this from Coleman, detailed instruction re: shift cable adjustment Troubleshooting an ATV that won’t go into gear or won’t shift gears can be pretty complicated, but not always. 113. 2 yr Alex changed the title to Massimo 400 Shift indicator light shows reverse when in forward. Dec 12, 2022 · The Massimo Buck 450 is a utility task vehicle manufactured by Massimo Motors. May 19, 2019 · My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. 5 mm Compression ratio 10. $109. Fix You’ll need to adjust your shift linkage back into the correct place. T-BOSS 410 2020 - BUMPER Explore. Snow Plow for ATV/UTV. In this video, WhizKid shows how you adjust an engine's governor. Engine issues. Nov 13, 2015 · The usual cause of gear grinding when shifting is that the engine is idling too high. Engine Not Starting. you must be brand new to UTVs And my local Honda dealer handles all warranty without fail. The failure of the carburetor. Massimo has never paid for a warranty claim in 12 years of selling them. So here is a how too with pictures. There is a cooling vent hose on the back side, remove the hose clamp and slide it off. This UTV was designed for OFF Road use only. Nov 9, 2021 · Have a buck 400 that the shifter lever has all but frozen up on. 00 but you can get it for less than that and free shipping. I haven't posted for a while but i have a picture that shows where the shift lever should be when in the neutral postion, when it is adjusted correctly. Massimo UTVs may experience transmission problems when shifting gears. I am so glad I adjusted myself because number 1 I saved money rather than taking Nov 22, 2019 · The Warrior 1000X five-seat UTV is $15,995. Sep 4, 2020 · Although roosting a golf course with a UTV sounds like fun, we got the Massimo T-Boss 550F utility machine for testing. The dash is well designed, all the needed switches are neatly laid out on the dash. #3. In high temperatures, the fan must be turned on. Coleman 400 utv. The shift lever had to be moved forward to lock into gear. (Note: In the picture at right the rear of unit is to the left and the front on unit is to the right. Bennche utility vehicles have powerful, high-performance engines and are durable, with rugged exteriors. 5. T-BOSS 410 2020 - Box Assy Explore. Honda’s Pioneer 500 starts at $9,199. Have yet to pay a dime . The Jagged boys pulled the short straw in the draw and were the last turbo class UTV to start. $46. . I tell you why I bought it and why I lov The all new MSU 800-5 comes with fully loaded features that most of other UTVs do not at the price point. Aug 26, 2016 · How easy is it to adjust the shifter linkage on a '10 Outlander 500? This is the second time in 5 months that I've had to take our Outlander to the dealer for an adjustment. See some tip on adjustment as well as step by step how to adjust the shift cable o Jul 30, 2021 · This episode I give you an up-close look at my favorite piece of equipment, my Massimo T-Boss 550 UTV side-by-side. #6 · May 27, 2004. 4 out of 5 stars 160 Massimo UTV Transmission Problems. The steel dash houses 10 rocker switches, and the tilt steering has a very stiff adjustment cylinder. Dec 26, 2022 · 35. T-BOSS 410 2020 - BRAKING SYSTEM Explore. %PDF-1. 94. 7 Muffler Protector SU 02 90 . Is it a linkage or cable design? It got more stiff last year during deer season and after sitting for months in my barn will not really move in either direction. rockymountainatvmc. my 2014 900 xp (only 26 hrs)same thing, wiggle shifter and seems to help, I just thought maybe the cold, better get it to dealer. May 20, 2021 · This is the factory service manual for the Massimo T Boss 410 Aug 23, 2020 · Fault Code Troubleshooting for Delphi MT05 ECU on the Massimo Buck 400, Bennche Bighorn 400, Bennche Cowboy 400, and Cazador 400 *NOTE: The MT05 ECU is not really OBD 2 compliant. 97 L Maximum torque 73N. Specification. Rocker. The new Warrior 1000 MXU HVAC is $22,985, while the Warrior 800 is $12,995 and the 700 is $10,799. How to change drive belt CV TECH 20694 American Sportworks Trail Wagon 400 650 UTV side by side sold by Tractor Supply 390cc 25658 BUY THE BELT ON AMAZON - See figure 2-3. The Polaris Ranger 570 is $10,199, and the full-size 570 is $10,499. The idle speeed is controlled by the engine managemeny computer--it should be 1400-1500 rpm. Apr 8, 2021 · Could be shift linkage adjustment, or a problem with the shift drum/forks/cogs in the transmission. 4. Standard equipment includes power steering, a roof, LED light bar, windshield, 3500 pound winch and more. If older the linkage is warn or cable is stretched. vy nl nd og na fe ud oe xn or